Tearing Down my YXZ1000 to mount five point harness - Page 3 - Yamaha YXZ 1000R Forum
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post #21 of 34 (permalink) Old 11-01-2015, 10:06 PM Thread Starter
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Remove panel behind passenger seat do the seat belt assembly can be removed
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post #22 of 34 (permalink) Old 11-01-2015, 10:08 PM Thread Starter
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Remove passenger side seat belt assemble , remove 2 fasteners.
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post #23 of 34 (permalink) Old 11-01-2015, 10:09 PM Thread Starter
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This is picture with the seat belts totally remove
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post #24 of 34 (permalink) Old 11-01-2015, 10:15 PM Thread Starter
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The top of the tapes shows where the top of my shoulder comes to. To mount a 5 point harness you want the top shoulder mount bar to be about 3 inches lower that your shoulder. The old seat belt assembly mounting bracket looks like it may a good location to mount a bar .
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post #25 of 34 (permalink) Old 11-01-2015, 10:18 PM Thread Starter
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These are close ups of the old seat belt assembly mounts . The roll cage has been removed in these pictures
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post #26 of 34 (permalink) Old 11-01-2015, 10:39 PM Thread Starter
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I did not have any round tubing , all I had laying around was some 1.5 square box tube. I clamped this up to see if this a workable idea. The outside edge of the box corner was hitting the airbox. A 1.5 dia round tubing should have clearance. I have a spare 5-point harness off a older buggy I had years ago, I plan on getting some 1.5 dia round tubing later this week and clamping it into place and clamping the shoulder belts to it so I check that every thing lays out OK. I think this should be workable. I will have to cut the cargo bed plastic where comes to connect the wall behind the seats in the buggy. I plastic I will have to cut will be where the big cover lid goes on that covers the oil tank and air cleaner box and the storage compartment with the screw on cover. I see no way to get a bar in at the correct height with out cutting plastic.
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post #27 of 34 (permalink) Old 11-02-2015, 03:40 PM
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this is wonderful stress!! Thanks for documenting the process!!!
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post #28 of 34 (permalink) Old 11-02-2015, 10:11 PM Thread Starter
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This what the back of the seat looks like
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post #29 of 34 (permalink) Old 11-04-2015, 10:18 PM Thread Starter
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When I was removing the roll cage so I could remove the cargo bed plastic, I unbolted the roll cage the front passenger side bar the bar sprung forward about 1.5 inch. When I unbolted the roll cage front driver side bar the bar sprung outward about 1.0 inch. I do not know if this common with all side by sides or I got a bad part. The joints where under a heavy preload .
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post #30 of 34 (permalink) Old 11-11-2015, 01:00 AM
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Thanks for the little teardown documentation. I put harnesses in today as well, and a lower mounting bar is definitely going to be needed ( for the upper mounting points ) as opposed to using the stock crossbar.. it's about 10 degrees too high for me ( I'm 5'9" ).
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