Tearing Down my YXZ1000 to mount five point harness - Yamaha YXZ 1000R Forum
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post #1 of 34 (permalink) Old 11-01-2015, 08:59 PM Thread Starter
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Tearing Down my YXZ1000 to mount five point harness

I started tearing down my YXZ 1000 so I install it with a 5 point harness and convert the buggy to hand controls. At this time there is no shop manual so there be better ways to remove things than how I did it. I am in some cases tearing thing down more that necessary , I am in a wheelchair and to reach things, I sometimes have remove more than what a normal person would need. If there are pictures you would like to see let me know.
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post #2 of 34 (permalink) Old 11-01-2015, 09:01 PM Thread Starter
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Removing rear fenders. I try to point areas where fasteners are. There was one cross threaded fastener I found.
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post #3 of 34 (permalink) Old 11-01-2015, 09:05 PM Thread Starter
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Removing passenger seat. Grab the front of the bottom seat cushion and pull up and forward. Under the cushion are 4 bolts hold seat frame , remove them
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post #4 of 34 (permalink) Old 11-01-2015, 09:12 PM Thread Starter
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Behind the passenger seat on the wall panel the vent line for the rear differential is mounted it should loop over and point down. On my buggy it was pointing straight up so water would run into the differential. The first picture shows how my buggy was. The second picture shows how it should be . I suggest you check your buggy.
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post #5 of 34 (permalink) Old 11-01-2015, 09:18 PM Thread Starter
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Removing cargo bed plastic. The cargo bed plastic has fasteners in the bed area and behind the driver and passenger seats.
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post #6 of 34 (permalink) Old 11-01-2015, 09:27 PM Thread Starter
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When you lift the cargo bed plastic up to remove it the plastic hits the back roll cage bars. The way I could get the plastic part out was to remove the roll cage, then it lifts out no problem. The plastic was super hard I could no bend it. The third picture shows lip that the rear fender fastens to the cargo bed plastic. So I did not want to trim the plastic in this area
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post #7 of 34 (permalink) Old 11-01-2015, 09:30 PM Thread Starter
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Removing fuel tank side cover to remove lap belt
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post #8 of 34 (permalink) Old 11-01-2015, 09:32 PM Thread Starter
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Remove fuel tank top cover panel
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post #9 of 34 (permalink) Old 11-01-2015, 09:36 PM Thread Starter
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Remove center console passenger side panel it over laps with the fuel tank top cover
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post #10 of 34 (permalink) Old 11-01-2015, 09:37 PM Thread Starter
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remove lower inside seat belt
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